Dangote Refinery targets $60m saving with new AI technology – Daily Trust

Dangote Petroleum Refinery and Petrochemicals is about to develop into the primary industrial facility to deploy Honeywell Technologies’ newly launched synthetic intelligence platform, with the technology projected to generate greater than $60 million in annual gross operational advantages at full refining capability.

The platform, referred to as Forge Plant Cognition, combines Honeywell’s course of engineering experience with NVIDIA’s synthetic intelligence capabilities and Dell Technologies’ computing infrastructure to enhance refining effectivity, maximise output and strengthen operational reliability.

Honeywell mentioned the platform would make its world debut on the Lekki-based refinery, one of many world’s largest, as the corporate seeks to show how synthetic intelligence can enhance the efficiency of complicated industrial services.

Preliminary assessments point out that the technology may ship operational advantages exceeding 29 cents per barrel processed. At full-capacity throughput, this might translate into greater than $60 million in annual gross advantages, though precise outcomes will rely upon working circumstances.

Managing Director and Chief Executive Officer of Dangote Petroleum Refinery and Petrochemicals, David Bird, mentioned the choice to undertake the technology mirrored the corporate’s dedication to innovation, operational excellence and the event of Nigerian engineering expertise.

“We chose Honeywell Technologies’ Forge Plant Cognition because the platform can deliver unrivaled industrial expertise combined with differentiated AI capabilities to help us optimize performance, unlock greater value from our operations and evolve how we operate our assets,” Bird mentioned.

He added that the funding would assist the refinery’s ambition to develop Nigerian professionals able to working complicated industrial services to worldwide requirements.

Unlike standard monitoring programs that analyse working information and generate suggestions, Forge Plant Cognition integrates real-time plant info with engineering information, superior calculations and physics-based fashions to determine constraints and assist sooner operational selections.

The technology is designed to assist engineers detect potential gear failures earlier than they escalate, determine manufacturing bottlenecks and suggest corrective actions to enhance throughput, product yields and total efficiency.

Honeywell mentioned the platform would concentrate on bettering refining margins, decreasing unplanned downtime and making specialised engineering experience extra accessible to plant personnel.

By embedding technical information in synthetic intelligence-powered instruments, the system is predicted to assist Nigerian engineers and operators resolve complicated issues extra effectively whereas strengthening their industrial expertise.

The initiative aligns with Dangote Refinery’s goal of constructing a workforce comprising greater than 70 per cent Nigerians, decreasing dependence on exterior experience whereas increasing native technical capability.

President of Honeywell Technologies UOP, Rajesh Gattupalli, described the collaboration for example of how synthetic intelligence may rework large-scale industrial operations.

“Industrial plants are among the most complex operating environments in the world, with enormous potential to realise greater performance and value using digital technologies and connected solutions,” he mentioned.

Gattupalli mentioned the deployment would show how AI may drive increased productiveness, reliability and profitability throughout industrial services.

The challenge marks one other stage within the refinery’s improvement, shifting consideration from development and commissioning in the direction of superior digital programs designed to maximise productiveness, strengthen competitiveness and assist future growth.